Manufacturing

Manufacturing Software Development for Connected Factories

We build the software that runs modern plants: IoT and OEE monitoring, predictive maintenance, visual quality inspection, and ERP integrations that connect the factory floor to the back office.

We work with discrete and process manufacturers who want their machines to tell them something useful. Getting clean data off an older line is the hard part. It’s the first problem we solve, not something we leave until the end.

  • IoT and OEE monitoring
  • Predictive maintenance
  • Visual quality-inspection AI
  • ERP integration (SAP, NetSuite)

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Trusted by Startups, ISVs, and Fortune 500 Teams Since 2011

What We Build For Manufacturers

From a single line to a multi-plant rollout, here's the kind of work we take on.

IoT and Sensor Integration

We connect machines, PLCs, and sensors so the data actually leaves the floor and lands somewhere you can act on it.

OEE Monitoring

Real-time availability, performance, and quality on one dashboard. Not a spreadsheet someone updates at shift end.

Predictive Maintenance

ML models that read sensor patterns and flag a failure before it stops the line, with alerts that reach the right technician.

Visual Quality Inspection

Computer-vision models that catch defects on the line faster and more consistently than a tired eye at hour seven.

ERP and Systems Integration

We connect the floor to SAP, NetSuite, and the systems you already run, so production data and orders stay in sync.

Dashboards and Reporting

Plant and line dashboards built for operators and managers, with the metrics each role actually needs and not everything at once.

How We Work With You

Problem discovery

Discovery (Days 1-3)

We map your lines, machines, data sources, and the systems you run, then propose scope and team shape.

Team match (Days 4-7)

You review and approve the engineers. They join your tools and standups.

Pilot one line (Weeks 2-6)

We instrument one line or one use case first, so you see real data before you scale across the plant.

Scale and run (Ongoing)

We roll out across lines and plants on your cadence with the same team that ran the pilot.

  • We start where the data is

    The hard part of plant software isn’t the dashboard. It’s getting clean data off old machines. That’s the first thing we tackle, not an afterthought.

  • Predict, don't just report

    Most monitoring tools tell you what has already broken. We build the models that warn you before it does.

  • We fit your systems

    You shouldn’t have to rip out SAP or NetSuite to get better floor data. We integrate with what you already run.

  • Built to survive the floor

    Spotty connectivity, rugged hardware, shift changes. We design for the plant as it actually is, not a demo room.

  • Cost that protects margin

    Senior engineering at a fraction of US and Western European rates. That matters when capex is tight.

  • ISO 9001 certified

    Audited quality management, with clear IP assignment and NDAs as standard.

Ways To Work With Us

Dedicated Team

A fixed squad that owns your plant software roadmap for months. Monthly per-engineer pricing.
Best for multi-line or multi-plant programs.

Staff Augmentation

Engineers who slot into your existing team and report to your leads. Hourly or monthly.
Best for a specific skill gap.

Project Build

We own a defined scope (a predictive-maintenance pilot, an OEE dashboard) from spec to ship.
Best for a bounded first project.

Start with a Pilot

Instrument one line, prove the value, then scale once you trust the numbers.
Best for first-time partners.

Real-World Solutions Delivered

The Stack We Work In

Data and AI

Python scikit-learn TensorFlow computer vision time-series models

IoT and edge

MQTT sensor and PLC integration edge gateways AWS IoT Azure IoT

Backend

Node.js Python Java .NET

Frontend/dashboards

React Vue TypeScript

Data stores

PostgreSQL MongoDB time-series databases

Enterprise systems

SAP NetSuite other ERP integration

Cloud and infra

AWS Azure GCP Docker Kubernetes

ScalaCode vs The Alternatives

Factor In-house hire Generalist agency Industrial software vendor ScalaCode
Cost per senior engineer High Variable High, license-locked Transparent, lower
Custom to your lines Yes Sometimes Rarely (productized) Yes
AI / predictive capability Rare Rare Add-on Core
ERP integration Depends Sometimes Often closed Yes
Same team over time Yes Often no N/A Yes

Manufacturing Segments We Serve

Discrete manufacturing

Machine monitoring, OEE, and quality inspection on assembly lines.

Process manufacturing

Sensor data, batch monitoring, and anomaly detection.

Industrial IoT

Connecting equipment and feeding one analytics layer.

Warehousing and intralogistics

Predictive maintenance and sorting systems.

Energy and utilities

Usage analytics and monitoring for facilities.

What It Costs

Hourly

  • Mid engineer

    $13-15/hr

  • Senior engineer

    $18-20/hr

  • Lead engineer

    $23-25/hr

Monthly (dedicated)

  • Mid engineer

    $1,200-1,500/month

  • Senior engineer

    $2,400-3,000/month

  • Lead engineer

    $3,200-4,000/month

Rate depends on seniority and commitment, not on where you’re based. See the full rate card.

What Clients Say

Frequently Asked Questions

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